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Network Optimization Drives Success for India’s Premier Motorcycle Helmet Manufacturer

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Discover How Translytics Accelerated Success for a Leading Indian Automobile Accessories Manufacturer
Network Optimization Drives Success for India's Premier Motorcycle Helmet Manufacturer
NETWORK OPTIMIZATION

Network Optimization Drives Success for India's Premier Motorcycle Helmet Manufacturer

Summary

Established in 1983, this leading helmet manufacturer has earned a stellar reputation for producing top-quality, safe, and stylish helmets. However, aligning their network of plants and warehouses proved to be a challenge. With Translytics’ supply chain Network optimization algorithm, they could realize:

INR 4.19 Lacs/month

Saving through Network Optimization

Areas of Focus

Due to the problems being faced by the company in its network of plant-to-warehouse locations, Translytics collaborated with the company's team and consequently identified major improvement areas.
  • As is Network Analysis
  • Gaps Analysis & Areas of improvement in As is network
  • Network Design
  • Cost & Service Level Analysis
  • Implementation of Validated Network design results

Solution Approach

Utilizing Translytics' proprietary Network Optimization algorithm, we conducted an in-depth analysis of the customer's current situation, including a comprehensive calculation of primary and secondary costs. Through this process, we performed simulations for various center-of-gravity scenarios and carefully compared the costs and operational feasibility of each to ultimately determine the optimal manufacturing-to-warehouse and warehouse-to-end-customer mapping. Notably, our algorithm is capable of simulating multiple scenarios tailored to specific regions based on their unique operational feasibility.

Impact

  • Cost saving of 4.19 lacs per months in primary and secondary cost with the optimized supply chain network
  • Network changes will be monitored continuously for desired savings & Major saving is in stock transfer (from plant to warehouse) as touch points are reduced.

Company

Leading manufacturer, exporter and supplier of Automobile accessories

Industry

Automobile

Shipping Network

PAN India

Association Year

2021

Focused Area

Network Optimization