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Network Optimization Drives Success for India’s Premier Motorcycle Helmet Manufacturer
Success Stories
Discover How Translytics Accelerated Success for a Leading Indian Automobile Accessories Manufacturer
NETWORK OPTIMIZATION
Network Optimization Drives Success for India's Premier Motorcycle Helmet Manufacturer
Summary
Established in 1983, this leading helmet manufacturer has earned a stellar reputation for producing top-quality, safe, and stylish helmets. However, aligning their network of plants and warehouses proved to be a challenge. With Translytics’ supply chain Network optimization algorithm, they could realize:
INR 4.19 Lacs/month
Saving through Network Optimization
Areas of Focus
Due to the problems being faced by the company in its network of plant-to-warehouse locations, Translytics collaborated with the company's team and consequently identified major improvement areas.
- As is Network Analysis
- Gaps Analysis & Areas of improvement in As is network
- Network Design
- Cost & Service Level Analysis
- Implementation of Validated Network design results
Solution Approach
Utilizing Translytics' proprietary Network Optimization algorithm, we conducted an in-depth analysis of the customer's current situation, including a comprehensive calculation of primary and secondary costs. Through this process, we performed simulations for various center-of-gravity scenarios and carefully compared the costs and operational feasibility of each to ultimately determine the optimal manufacturing-to-warehouse and warehouse-to-end-customer mapping. Notably, our algorithm is capable of simulating multiple scenarios tailored to specific regions based on their unique operational feasibility.
Impact
- Cost saving of 4.19 lacs per months in primary and secondary cost with the optimized supply chain network
- Network changes will be monitored continuously for desired savings & Major saving is in stock transfer (from plant to warehouse) as touch points are reduced.
Success Stories Discover How Translytics Accelerated Success for a Leading Indian Automobile Accessories Manufacturer NETWORK OPTIMIZATION Network Optimization Drives Success for India's Premier Motorcycle Helmet Manufacturer Summary Established in 1983, this leading helmet manufacturer has earned a stellar reputation for producing top-quality, safe, and stylish helmets. However, aligning their network of plants and warehouses proved to be a challenge. With Translytics’ supply chain Network optimization algorithm, they could realize: INR 4.19 Lacs/month Saving through Network Optimization Areas of Focus Due to the problems being faced by the company in its network of plant-to-warehouse locations, Translytics collaborated with the company's team and consequently identified major improvement areas. As is Network Analysis Gaps Analysis & Areas of improvement in As is network Network Design Cost & Service Level Analysis Implementation of Validated Network design results Solution Approach Utilizing Translytics' proprietary Network Optimization algorithm, we conducted an in-depth analysis of the customer's current situation, including a comprehensive calculation of primary and secondary costs. Through this process, we performed simulations for various center-of-gravity scenarios and carefully compared the costs and operational feasibility of each to ultimately determine the optimal manufacturing-to-warehouse and warehouse-to-end-customer mapping. Notably, our algorithm is capable of simulating multiple scenarios tailored to specific regions based on their unique operational feasibility. Impact Cost saving of 4.19 lacs per months in primary and secondary cost with the optimized supply chain network Network changes will be monitored continuously for desired savings & Major saving is in stock transfer (from plant to warehouse) as touch points are reduced. Company Leading manufacturer, exporter and supplier of Automobile accessories Industry Automobile Shipping Network PAN India Association Year 2021 Focused Area Network Optimization
